Abstract — Eee projects on bicycle dynamo mobile phone charger circuit
This thesis entails the design and fabrication of a smartphone charger that is powered by a bicycle dynamo hub. In addition to the design and validation of the charger prototype, this thesis involves the testing and characterization of the dynamo hub power source, the design and construction of specialized test equipment, and the design and prototyping of a handlebar-mounted case for the smartphone and charging electronics. With the intention of making the device a commercial product, price, aesthetics, and marketability are of importance to the design. An appropriate description of the charger circuit is a microcontroller-based energy management system, tailored to meet strict power demands of current smartphones. The system incorporates a switched-mode power supply, lithium polymer battery, microcontroller, and specialized protection circuitry. Prototype testing confirms that the circuit meets the charging requirements of the smartphone at bicycle speeds ranging from 7 miles per hour to as high as 55 miles per hour.
Analytical & State-Space Control Methodology
Electrical and Electronics Commons , Power and Energy Commons , VLSI and Circuits, Embedded and Hardware Systems Commons Undergraduate Research Commons | Cal Poly Website Accessibility Statement | bepress Accessibility Statement This thesis entails the design and fabrication of a smartphone charger that is powered by a bicycle dynamo hub. In addition to the design and validation of the charger prototype, this thesis involves the testing and characterization of the dynamo hub power source, the design and construction of specialized test equipment, and the design and prototyping of a handlebar-mounted case for the smartphone and charging electronics. With the intention of making the device a commercial product, price, aesthetics, and marketability are of importance to the design. An appropriate description of the charger circuit is a microcontroller-based energy management system, tailored to meet strict power demands of current smartphones. The system incorporates a switched-mode power supply, lithium polymer battery, microcontroller, and specialized protection circuitry. Prototype testing confirms that the circuit meets the charging requirements of the smartphone at bicycle speeds ranging from 7 miles per hour to as high as 55 miles per hour.
Simulink Waveforms & Power Quality Findings
For the DC-DC converter, the Single-Ended Primary Inductor Converter (SEPIC) topology was selected since it can buck and boost, and does not invert the output voltage. The Linear Technology LT3759 controller works with the SEPIC topology at an input range of 1.6 – 42V, which was necessary for the scope of this project. The iPhone 5 serves as the load for design and testing purposes, as it was a fairly common and popular phone at the time of this project.
Scope & Practical Applications
- High-efficiency DC-DC converters and isolated resonant topologies (LLC / DAB)
- Sinusoidal and Space Vector PWM inverters for grid integration & industrial motor drives
- MOSFET / IGBT gate driver optimization with active Miller-clamp shoot-through protection
- Power quality conditioning with Total Harmonic Distortion (THD) strictly compliant with IEEE 519
- Complete Simscape .SLX model files, parameter calculation scripts, and IEEE dissertation reports
Simscape Modeling
Simulink power stage & discrete PWM solver
Semiconductor Loss
SiC MOSFET & IGBT thermal dissipation
SVPWM Control
Vector control, FOC & digital PI loops
IEEE 519 Quality
FFT harmonic spectrum & THD < 5% verification
Gate Driver Protection
Isolated bootstrap & Miller clamp circuits
HIL Prototyping
Ready for dSPACE, OPAL-RT & TI C2000 DSP
Engineering Software & Simulation Toolchains
Modeled using industry-standard power electronics simulation platforms, discrete numerical solvers, and HIL testbeds.
| Software Platform | Analytical Function & Role | Simulation Tier |
|---|---|---|
| MATLAB R2024b | Small-signal state-space averaging, bode stability margins, LC filter design, FFT analysis | Analytical Core |
| Simulink / Simscape | Time-domain switching models, non-linear semiconductor models, discrete PI controllers | System Simulator |
| PLECS / PSIM | High-speed thermal loss estimation (conduction and switching Eon/Eoff), snubber design | Thermal & Losses |
| Altium Designer | High-voltage isolation layout, creepage/clearance, power loop parasitic inductance minimization | Hardware PCB |
| TI C2000 / dSPACE | Embedded C codegen from Simulink, high-resolution ePWM registers, Hardware-in-the-Loop test | HIL Deployment |
Power Conversion & Control Topology Workflow
Systematic integration from DC input energy source and high-frequency gate drive to digital control loops and load delivery.
Renewable Bus
MOSFET/IGBT Bridge
& SVPWM Loop
Filter Stage
& FFT Analyzer
Motor Load
Verified Simulink Block Diagrams & Converter Waveforms
Advantages of the Eee projects on bicycle dynamo mobile phone charger circuit Project
Why this project delivers superior academic grades and provides high technical evaluation standing.
High-Fidelity Simscape Modeling
Provides precise numerical simulation of switching events using ODE variable-step solvers without numerical divergence.
Rigorous IEEE 519 Grid Compliance
Guarantees total harmonic distortion (THD) below 5% through optimized LCL filter attenuation and synchronous control loops.
Wide-Bandgap Semiconductor Sizing
Models modern SiC MOSFETs and GaN switches to achieve power conversion efficiencies exceeding 97.5% across full-load regimes.
Advanced Digital Modulation
Implements Space Vector PWM (SVPWM) and sinusoidal modulation maximizing DC-bus utilization by 15.5% over carrier methods.
Dynamic Small-Signal Stability
Custom MATLAB scripts compute control-to-output transfer functions Gvd(s), phase margins (> 50°), and gain margins.
Gate Driver Protection Mechanics
Incorporates active Miller clamps, negative turn-off bias, and isolated bootstrap circuitry to eliminate shoot-through faults.
Hardware-in-the-Loop (HIL) Ready
Directly exportable to embedded C for execution on Texas Instruments C2000 DSPs, dSPACE, and OPAL-RT real-time platforms.
Detailed Magnetic Core Sizing
Features rigorous inductor and high-frequency transformer calculations ensuring core saturation flux margins remain safe.
Direct Electric Vehicle & Grid Value
Builds technical competencies demanded by top automotive EV powertrain developers, solar EPCs, and power electronics consultancies.
Complete Turnkey Package
Delivered with full Simulink .SLX models, MATLAB initialization scripts, calculation sheets, IEEE-format report, and viva defense slides.
Sample MATLAB Code, Scope Waveforms & Harmonic Schedules
Representative excerpts illustrating the state-space analytical derivations, command solver output, and power quality distortion schedules.
[*] Compiling Simscape Electrical Switching Topology Engine... [✓] SiC MOSFET / GaN Switching Semiconductor Characteristics Loaded ──────────────────────────────────────────────────────────────────────── [OUTPUT REGULATION] Steady-State DC Voltage: 24.01 V (Ripple: 0.18 V p-p) [TRANSIENT STEP] 50% to 100% Load Recovery: 0.82 ms (Overshoot: < 1.4%) [SEMICONDUCTOR] Total Switching Loss (Psw): Psw = 4.82 W at 100 kHz [CONVERSION η] Full-Load Power Efficiency: η = 97.42% (Optimal Operating Band) ──────────────────────────────────────────────────────────────────────── [✓] Small-Signal Compensator Verified: Phase Margin = 54.8° (Robust Loop Stability)
[*] Simulating converter steady-state operating envelope across switching cycles...
| Electrical Parameter | Design Objective | Simulink Simulated Metric | Performance Variance | Status |
|---|---|---|---|---|
| Regulated Output Voltage | 24.00 V | 24.01 V | +0.04% | REGULATED |
| Inductor Current Ripple | < 25.0% | 18.4% | -26.4% | OPTIMAL |
| Voltage Peak Ripple | < 240 mV | 180 mV | -25.0% | OPTIMAL |
| Power Conversion Efficiency | > 95.0% | 97.42% | +2.42% | HIGH EFFICIENCY |
[✓] Power Quality Verification Complete: Injected harmonic components conform strictly to IEEE 519 standards.
Frequently Asked Questions
Project Deliverables & Support
Everything needed from project inception to final viva defense — delivered with expert technical support.
.SLX Files
.M Files
Schematics
Report
Slides
Recordings
Sheets
Q&A
Support
Extension