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Mechanical & Automobile Workshop Project

Car Wheel Dollies using Hydraulic Ratchet Mechanism.

Hydraulic-assisted car wheel dollies with ratchet locking for safe lifting, positioning and movement of vehicle wheels in workshops. Complete working model with fabrication, project report, PPT and viva support for BE, B.Tech, Diploma and MTech students.

12K+
Students Guided
100%
Fabrication Support
98%
Project Success

Design and Fabrication of Car Wheel Dollies using Hydraulic Ratchet Mechanism Project Report

& Key Components & Technology

Core hydraulic, mechanical and ratchet components used in the Car Wheel Dollies fabrication project.

Hydraulic Jack Ratchet Mechanism Dolly Frame Load Wheels Lifting Arms Base Chassis Hydraulic Circuit Workshop Safety
Design and Fabrication of Car Wheel Dollies using Hydraulic Ratchet Mechanism Project fabrication setup

Design and Fabrication of Car Wheel Dollies using Hydraulic Ratchet Mechanism

Mechanical & Automobile workshop final year project with complete documentation support.

Moving vehicles or individual wheels in tight workshop spaces is difficult and risky without proper equipment. Wheel dollies allow controlled positioning; adding a hydraulic ratchet mechanism provides safe lifting and secure holding of the load.

This project designs and fabricates Car Wheel Dollies that use a hydraulic jack for vertical lift combined with a ratchet mechanism for incremental positioning and locking. The unit includes a sturdy frame, load-bearing wheels/casters, lifting arms and safety features — ideal for Mechanical, Automobile, Production and Manufacturing Engineering students.

Call: +91 95919 12372

Abstract

Automobile workshops frequently need to move vehicles or individual wheels for inspection, repair or storage. Conventional methods involve significant manual effort and risk of injury or damage. Wheel dollies equipped with hydraulic and ratchet mechanisms offer controlled lifting and secure positioning.

This project develops Design and Fabrication of Car Wheel Dollies using Hydraulic Ratchet Mechanism. A hydraulic jack provides the lifting force while a ratchet system allows incremental adjustment and positive locking of the raised position. Key subsystems include the frame, hydraulic cylinder/jack, ratchet and pawl assembly, load rollers or casters, and safety stops. The unit demonstrates practical application of hydraulic power, machine design and workshop ergonomics suitable for academic evaluation.

It is an excellent final-year project for Mechanical, Automobile, Production, Manufacturing and Industrial Engineering students, combining fabrication, hydraulics and real workshop utility.

Working Principle

  • Hydraulic jack is actuated to raise the lifting arms that engage under the vehicle wheel or axle.
  • Ratchet mechanism advances and locks the lift height in discrete steps, preventing unintended lowering.
  • Once raised, the dolly can be rolled on its casters to reposition the wheel or vehicle section.
  • Release of the ratchet and controlled lowering of the hydraulic jack returns the load safely to the ground.

Advantages

  • Reduced manual effort and improved safety when moving heavy wheels or vehicles.
  • Precise height control and positive locking via hydraulic + ratchet combination.
  • Compact, portable design suitable for small workshops and laboratory demonstration.
  • Clear illustration of hydraulic systems, ratchet mechanisms and structural design.

Challenges

  • Structural strength and stability of the frame under vehicle wheel loads.
  • Smooth integration of hydraulic stroke with ratchet tooth engagement.
  • Caster selection for load capacity and floor surface compatibility.
  • Safety interlocks and prevention of sudden drop if hydraulic pressure is lost.

Technical Specifications

Parameter Details
Lifting SystemHydraulic bottle jack / cylinder (suitable capacity)
Locking MechanismRatchet and pawl assembly for incremental hold
Frame MaterialFabricated mild steel structure
MobilityHeavy-duty casters / rollers with load rating
Lift RangeDemonstration height suitable for car wheel clearance
Safety FeaturesMechanical stops, stable base, controlled release
Typical ApplicationWorkshop vehicle positioning, wheel service demonstration

What We Provide

ProjectsatBangalore offers complete support for the Design and Fabrication of Car Wheel Dollies using Hydraulic Ratchet Mechanism Project including working fabrication, project report, PPT, block diagram, viva questions, and demonstration guidance for BE, B.Tech, Diploma, and MTech students in Bangalore.

Working Fabrication
Project Report
PPT Presentation
Block Diagram
Viva Support
Demo Guidance